Smart Factory IoT Implementation

1 The Challenge

A large automotive parts manufacturer with 12 production lines had no visibility into equipment health, leading to frequent unplanned downtime costing $50,000 per incident. Maintenance was entirely reactive.

2 Our Solution

We deployed our IoT Gateway Modules across all 12 lines, connecting 200+ sensors to our Production Analytics Dashboard. Machine learning models were trained on historical data to predict equipment failures 72 hours in advance.

3 Results